Saturday, March 19, 2011

Basic hydraulic fiiting

Lines

-continuous line - flow line
-dashed line - pilot, drain
-envelope - long and short dashes around two or more component symbols.

Circular

-large circle - pump, motor

-small circle - Measuring devices

-semi-circle - rotary actuator

Square

-one square - pressure control function
-two or three adjacent squares - directional control

Diamond

-diamond - Fluid conditioner (filter, separator, lubricator, heat exchanger)

Miscellaneous Symbols

-Spring
-Flow Restriction

Triangle

-solid - Direction of Hydraulic Fluid Flow
-open - Direction of Pnematic flow

Pumps and Compressors


Fixed Displacement hydraulic pump

-unidirectional
-bidirectional

Variable displacement hydraulic pump

-unidirectional
-bidirectional

Compressor


Motors


Fixed displacement hydraulic motor

-unidirectional
-bidirectional

Variable displacement hydraulic motor

-unidirectional
-bidirectional

Pneumatic motor

-unidirectional
-bidirectional

Rotary Actuator

- hydraulic
- pneumatic

Cylinders


Single acting cylinder

-returned by external force
-returned by spring or extended by spring force

Double acting cylinders

-single piston rod (fluid required to extend and retract)
-double ended piston rod

Cylinders with cushions

- single fixed cushon
- double fixed cushion
- single adjustable cushion
- double adjustable cushion

Directional Control Valves


Directional control valve (2 ports / 2 positions)

-Normally closed directional control valve with 2 ports and 2 finite positions.
-Normally open directional control valve with 2 ports and 2 finite positions.

Directional control valve (3 ports / 2 positions)

-Normally closed directional control valve with 3 ports and 2 finite positions.
-Normally open directional control valve with 3 ports and 2 finite positions.

Directional control valve (4 ports / 2 positions)

-directional control valve with 4 ports and 2 finite postions

Directional control valve (4 ports / 3 positions)

-directional control valve with 4 ports and 3 finite postions
*-(center position can have various flow paths)

Directional control valve (5 ports / 2 positions) Normally a pneumatic valve

-directional control valve with 5 ports and 2 finite postions

Directional control valve (5 ports / 3 positions) Normally a pneumatic valve

-directional control valve with 5 ports and 3 finite postions

Proportional directional control valve

Electro-hydraulic servo valve

-The spool positions on these valves is variable allowing for variable flow conditions.

-single-stage direct operation unit which accepts an analog signal and provides a similar analog fluid power output
-two-stage with mechnical feedback indirect pilot operation unit which accepts an analog signal and provides a similar analog fluid power output

Control Methods


Manual Control

-general symbol (without showing the control type)
-pushbutton
-lever
-foot pedal

Mechanical Control

-plunger or tracer
-spring
-roller
-roller(one direction only)

Electrical Control

-Solenoid (the one winding)

Pilot Operation

-pneumatic
-hydraulic

Pilot operated two-stage valve

-Pneumatic: Sol first stage
-Pneumatic: Air pilot second stage
-Hydraulic: Sol first stage
-Hydraulic: Hyd pilot second stage

Check valves, Shuttle valves, Rapid Exhaust valves


-check valve -free flow one direction, blocked flow in other direction
-pilot operated check valve, pilot to close
-pilot operated check valve, pilot to open

Shuttle valve

-to isolate one part of a system from an alternate part of circuit.

Rapid exhaust valve/Pneumatic

-installed close to an actuator for rapid movement of the actuator.

Pressure Control Valves


Pressure Relief Valve(safety valve) normally closed

- line pressure is limited to the setting of the valve, secondary part is directed to tank.

Proportional Pressure Relief

- line pressure is limited to and proportional to an electronic signal

Sequence Valve

- when the line pressure reaches the setting of the valve, valve opens permitting flow to the secondary port. The pilot must be externally drained to tank.

Pressure Reducing valve

- pressure downstream of valve is limited to the setting of the valve

Flow Control Valves


Throttle valve

-adjustable output flow

Flow Control valve

-with fixed output (variations in inlet pressure do not affect rate of flow)
-with fixed output and relief port to reservoir with relief for excess flow (variations in inlet pressure do not affect rate of flow)
-with variable output
-fixed orifice
-metered flow toward right free flow to left
-pressure compensated flow control fixed output flow regardless of load
-pressure and temperature compensated
-with variable output and relief port to reservoir

Flow dividing valve

-flow is divided equally to two outputs.

Shut-Off Valve

-Simplified symbol

Accumulators


Filters, Water Traps, Lubricators and Miscellaneous Apparatus


Filter or Strainer

Water Trap

-with manual drain
-with automatic drained

Filter with water trap

-with manual drain
-automatic drain

Air Dryer

refrigerant, or chemical removal of water from compressed air line

Lubricator

-oil vapor is indected into air line

Conditioning unit

-compound symbol of filter, regulator, lubricator unit
-Simplified Symbol

Heat Exchangers


-air or water cooled unit designed to remove heat from oil returning to reservoir

3 comments:

  1. SUDE team is well aware of the latest developments in modernization and automation with stress on economy, efficiency and quality. The products are Pneumatic Actuators etc.
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    ReplyDelete
  2. SUDE team is well aware of the latest developments in modernization and automation with stress on economy, efficiency and quality. The products are Pneumatic Actuators, Control Valves with Pneumatic and Electrical Actuators etc.
    http://sudeengg.com/product_detail.php?prod_id=3

    ReplyDelete
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    ReplyDelete